Group 13

Metal Work

Customer Overview

Metal Work is a company specialising in the production of pneumatic components for industrial automation with more than 50 years of experience and based in Brescia. Today, the company is one of the most significant in the sector, with a catalogue of over 1700 pages. More than 500 employees currently work in the Concesio (BS) factory, while the Italian and foreign sales structure consists of more than 800 people.

Product distribution and service are entrusted to 50 branches in Italy and abroad that are in direct daily contact with the market and offer extensive pre- and after-sales service. Product quality and sales organisation are the foundations on which Metal Work rests firmly.

With its commercial structure fragmented into multiple sales outlets, logistics is one of the cornerstones of distribution. The management of receiving and shipping movements is optimised thanks to RFID technology. The classic hanging tag with barcode has been replaced by a 4.0 version containing an RFID tag, which enables massive and punctual readings without the need for item-by-item control.

RFID printers were installed to encode RFID labels and print production data. The packing stations have been equipped with RFID desks and RFID label readers have been installed that can detect all items already placed in boxes on pallets in seconds.

Logistics management is efficient and the solution is integrated with the ERP.

Project Overview

Metal Work chose to install an InfinityID solution in order to have more control over shipments and zero errors at the outbound end. By replacing normal barcode labels with RFID tags, it was able to identify packages automatically and verify that outgoing pallets were prepared correctly, avoiding time-consuming manual quality checks.
The loading bays of Metal Work’s warehouses have been equipped with special RFID portals to read the outgoing goods, allowing the batch to be weighed and its conformity checked.

The operator only has to ensure that the process is started via the terminal. Everything else is taken care of by Logic, the InfinityID software, which shows the count in real time and signals the need for the operator to check for inconsistencies.
Once it has been ascertained that everything corresponds to the order, the portal is opened and the shipment can be completed, safe in the knowledge that there will be no errors.
This system was implemented in the company in just one month and has enabled Metal Work to save time on quality control and to reduce complaints about nonconforming goods to zero.

Benefits:

Drastica riduzione dell’errore umano

Risparmio tempo durante il controllo qualità merce

Automazione procedure di evasione merce

Riduzione a zero dei reclami per merce non conforme.

Soluzioni

Nara Camicie

Nara Camicie is an Italian brand that has specialised in the production of shirts since 1984. Characteristic of the company is its franchised distribution, which began more than 30 years ago with the opening of its first shop in Via Montenapoleone in Milan.

Due to its fragmented commercial structure in multiple shops, logistics is one of the cornerstones of distribution. Receipt and dispatch handling is optimised thanks to RFID technology. The classic hanging tag with barcode has been replaced by a 4.0 version containing an RFID tag, which enables massive and punctual readings without the need for item-by-item control.

RFID printers were installed to encode RFID labels and print production data. The packing stations have been equipped with RFID desks and RFID label reading portals have been installed that can detect all items already placed in boxes on pallets in seconds.

Logistics management is efficient and the solution is integrated with the ERP.

Benefits:

Gestione puntuale inbound/outbound

Drastica riduzione dell’errore umano

Verifica immediata mancanze ed eccedenze

Eliminazione di supporti cartacei per gestione documentale

Automazione procedure di ricezione e invio merce

Soluzioni

Sharknet

Customer Overview

The company Sharknet, is today’s leading exponent in the field of pleated insect screen production, which constitutes an original product, leader in the national market.

Founded in 1979, as well as having patented pleated nets, the result of an innovative idea, the company has increased its productivity, thanks to the idea of processing its products through the use of pleating machines set up in its production centres.

This has made it possible to speed up the operational stages of production, eliminating the need to call in external companies.

The company also extends its services to the entire Italian territory, starting in the north and reaching the southern regions.

Project Overview

The need for Sharknet, was to monitor all the various stages of production progress in order to have complete control over process times and costs.

Analysing the flows involved, the characteristics of the product and the environment, we used RFID technology, thanks to which there was an increase in productivity and a 99% reduction in errors.

In particular, the system installed allows the tracking of 4 processing phases:

Phase 1 – Beating: assembly of the aluminium profiles and the insect screen
Stage 2 – Drilling: drilling of the net and fixing to the supports
Step 3 – Closing: application of customised customer finishes
Stage 4 – Assembly of finished product: insertion of components for installation and packaging and preparation for shipment.

Benefits:

Real-time production control

Reduction of management costs

Immediate verification of shortages and surpluses

Drastic reduction of human error

Elimination of paper for document management

Soluzioni

Electro Adda

Customer Overview

The request from Electro Adda, a leading manufacturer and marketer of electric motors, was to speed up the process of sending and receiving their products.

The biggest problem was the nameplate data (the only way they could identify each motor, the technical data was indicated on each one) which was not clearly visible and therefore difficult to read and trace.

In addition, it was impossible for them to even identify the products before they were numbered, i.e. directly from the supplier.

When analysing the complete flow, the characteristics of the products and the environment, it was decided to use RFID technology.

Project Overview

The system we decided to implement is as follows:
Identification + outsourced printing (products arrive at the company already labelled by suppliers)
Department logistics for tracking products within the plant
Inbound and outbound product shipment management. All while avoiding hand searching for barcodes
Item finder, an application that allows items to be searched via hand-held RFID devices even before they are catalogued with the nameplate data (previously they used simple paper labels)

Benefits:

Tracking the entire supply chain, directly from the supplier

Complete management of product shipment, input and output

Optimization of product identification times

Soluzioni